Dispersion kneader, equipped with a pair of rotors which perform relative rotation with the specific shape, is a kind of machine for intermittently plasticating and mixing the polymer materials under with adjustable temperature and pressure.
Mixing chamber:
It consists of a "W" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.
Thermal Resistance:
There is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system to inspect and display the temperate.
The rotors:
It is designed to the hollow blades of Banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges of blades and the end faces of ~ rotor shaft are surface welded with cobalt-base hard alloy and grinding, then plating with hard chrome and polishing.
Cooling/heating system:
A common piping system is used .Cooling water/steam/medium oil is led in three ways into the cavities of the rotor wings ,the mixing chamber and the ram to cool or heat stock in a circulation way.
Tilting mechanism:
It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc.. It is able to actuate the mixing chamber tilting by 140° around the front rotors.
Dust sealing device:
At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assemblies with curved slotted partings are used obtaining an excellent and reliable sealing purpose.
The end face of the rotor is sealed by end contact sealing with nor oil-lubrication and is seals well and is wear-resistant and durable.
Main driving system:
It is comprised of the main motor,the speed reducer and the connecting gearbox to drive the two rotor shafts rotatingat differential or same speed in oppsite directions.
|
Kneader mixer |
X(S)N-5 |
X(S)N-20 |
X(S)N-35 |
X(S)N-55 |
X(S)N-75 |
X(S)N-95 |
X(S)N-110 |
|
Mixing capacity (L) |
5 |
20 |
35 |
55 |
75 |
95 |
110 |
|
Actuating motor (kw) |
7.5 |
37 |
55 |
55/75 |
90/110 |
132 |
160/200 |
|
Turnover motor(kw) |
0.75 |
1.5 |
2.2 |
3.0 |
4.0 |
5.5 |
5.5 |
|
Turnover angle (℃) |
110 |
110 |
140 |
140 |
140 |
140 |
140 |
|
Air compressor motor (kw) |
1.5 |
3.0 |
5.5 |
7.5 |
11.0 |
15.0 |
15.0 |
|
Dust cleaner |
HLL-10 |
HLL-10 |
HLL-10 |
HLL-15 |
HLL-20 |
HLL-30 |
HLL-30 |
|
Water cooling(Rubber refining)Mpa |
0.2-0.4 |
0.2-0.4 |
0.3-0.4 |
0.3-0.4 |
0.3-0.4 |
0.3-0.4 |
0.3-0.4 |
|
Steam heating(Plastic refining)Mpa |
0.5-0.8 |
0.5-0.8 |
0.5-0.8 |
0.5-0.8 |
0.5-0.8 |
0.5-0.8 |
0.5-0.8 |
|
Electrical heating(Plastic refining)KW |
4 |
9 |
12 |
15 |
18 |
24 |
24 |
|
Weight (kg) |
1200 |
4500 |
6500 |
7800 |
10500 |
12500 |
14500 |
|
Dimension (LXWXH) (m) |
1.9x0.95x2.4 |
2.6x1.4x2.6 |
3.2x1.9x3.0 |
3.5x2.6x3.3 |
3.9x2.9x3.4 |
4.0x3.2x3.7 |
4.1x2.9x3.8 |
Qingdao Evertech Industry Co., Ltd
Tel：0532-88185433
Qingdao City,China
