1. General:
The complete production line is mainly used for recycling scrap-tire (steel tyre and textile tyre), the final product is rubber powder or reclaimed rubber.
2.Process flow:
waste tyre-ring cutter →strips cutter → blocks cutter → rubber crusher→ vibrating screen1→big magnetic separator→ small shaking screen - small magnetic separator - rubber powder - dynamic devulcanizer - open mixing mill(1) - open mixing mill(2/3) - rubber refiner.
the whole line has the following features:
1), iron/steel removing ratio>99.5%, fiber removing ratio>98%
2),compact structure ensure running safety, easy maintenance;
3),low energy consumption;
4),adopt automatic control system for whole line, reduce labor cost;
5),no sewage and waste gas discharge, environment protection.
6), available capacity range of our tire recycling lines at present: 400~3000kg/h
7), available finial rubber powder size: 30~120mesh.
8), adopts SIEMENS and Chinese famous brand electrical elements.
3.This production line including the below:
| No | Name | Model
| Number |
| 1 | Ring cutter | QQJ-20 | 1 |
| 2 | Strip cutter | QTJ-380 | 1 |
| 3 | Block cutter | QKJ-45 | 1 |
| 4 | Loop machine | YQJ-285 | 1 |
| 5 | Conveyor equipment | BSJ-1100, XSJ-600 | 2 |
| *6 | Rubber crusher | XKP400/XKP450/XKP560 | 1 |
| 7 | Magnet separator | BCX-2, XCX-1 | 2 |
| 8 | vibrating screen | BS-8, XS-4 | 2 |
| *9 | Fiber separator | XFJ-1100 | 1 |
| 10 | Rubber grinder | XMF-270/330/420 | 1 |
*6: there is 3 types of rubber crusher, you can choice the suitable one ,it is depend on the output!
#9 : you not need Granulator Grinder if your final rubber powder bigger than 30 mesh. but we need it if the powder less than 30 mesh and the number of this machine depend on the output!
4. Analysis for output :
1).XKP400 rubber crusher:
Output: 4500-6000kg/24 hour for about 20 mesh granule.
2).XKP450 rubber crusher:
Output :7000-12000kg/24 hour for about 20 mesh granule.
3).XKP560 rubber crusher:
Output : 10000-17000kg/24 hour for about 20 mesh granule.
The list of machines:
whole tire pre-processing , you will get < 50*50MMrubber crumb
1 Ring cutter QQJ-1200 1 5.5KW
2 Loop machine YQJ-295 1 15KW
3 Strip cutter QTJ-370 1 5.5 KW .
4 Block cutter QKJ-200 1 11 KW
Rubber powder processing: you will get 20-30 mesh rubber powder,at the same time,
separate the fiber and steel wire
5 Tyre crusher XK560 1 75 KW
6 Big conveyor equipment BCL-8 1 2 KW .
7 Small conveyor equipment BCL-3 1 1.1 KW
8 Big Magnet separator BMS22 1 2.2 KW
9 Small Magnet separator SMS-1 1 1.1 KW
10 Big Shaking screen BSS-8 1 7.5 KW
11 Small Shaking screen SSS-3 1 3 KW
Total amount (FOB Qingdao) 11 sets 128.9KW
